Mounting face system

ABSTRACT

A motorized drum has a drum shell having an inner periphery and a central axis, with a motor and a reducer disposed therewithin for delivering rotary power to the drum shell at a determined region thereof. A mounting face system has a mounting face arrangement that receives components to be attached to alter the length of the motorized drum. The mounting face arrangement is disposed at an end of the motorized drum distal from the region where the reducer delivers power to the drum shell. The mounting face arrangement limits the flexure of the attachable components such that the deflection curve is continuous to reduce stress concentration.

RELATIONSHIP TO OTHER APPLICATION(S)

This application claims the benefit of the filing dates of: U.S.Provisional Patent Application Ser. No. 61/522,587, filed Aug. 11, 2011;U.S. Provisional Patent Application Ser. No. 61/590,790, filed Jan. 25,2012; and U.S. Provisional Patent Application Ser. No. 61/665,888, filedJun. 28, 2012, the disclosures of all of which are incorporated hereinby reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates generally to high powered compact electricmotors, and more particularly, to a motor and reducer system, the motorbeing an outer rotor motor that is particularly adaptable for motorizeddrums used in a conveyor or the like to drive a conveyor belt or thelike around the drum shell, and more particularly to sanitary conveyormotorized drum applications. In addition, this invention relates to asanitation system that monitors fluid pressures within high poweredcompact electric motors, as well as fluid pressures within conveyorrollers and supporting structures, the sanitation system beingparticularly adaptable to sanitary conveyor applications.

2. Description of the Related Art

Motorized drums are predominantly configured so that a motor and reducerare disposed within a drum shell and the rotations of the motor arereduced by the reducer and then transmitted to the drum shell so thatwhen the external shafts are secured to the frame of a conveyor, thedrum shell is able to rotate. In some embodiments, the drum shell drivesa flat belt, or toothed belt, or modular belt.

The motorized drum that is currently available has a drum shell and themotor and reducer are housed within this drum shell. Bearings and sealsare disposed at both end sections of the drum shell with end covers forclosing these end sections disposed between the bearings and the drumshell. Labyrinths are frequently used in the end covers to protect theseals from high pressure water that is used to clean food processingplants. There are employed first and second mounting shafts that enablerotation relative to the drum shell. Accordingly, the drum shell rotatesabout a central axis of the first and second mounting shafts. The firstmounting shaft contains a hollow portion through which the motor wiringleads, which are connected to the motor, exit the motorized drum. Theknown motorized drum is partially filled with oil, which lubricates theopen gear box and bearings, and transmits the heat from the motor to theinner periphery of the roller drum as the oil moves throughout themotorized drum.

The known motor has an internal rotor with a shaft attached. This motorrotor shaft also functions as the input shaft for the reducer. Thereducer has an output shaft that is coupled to the shell while the fixedreference point of the reducer (it's housing) rotates relative to thedrum shell and has no rotary motion relative to the motor stator andmounting shafts. When the motor is energized, the shaft of the knownmotor rotates. The speed of this rotation is reduced by the reducer, andthe reducer output power is then transmitted to the drum shell via theoutput shaft, thereby driving the drum shell into rotation. In order toachieve smooth operation, the central axis of the motor output shaft andthe central axis of the first and second mounting shafts must be insubstantial alignment with each other.

The food processing industry is often a twenty four hour cycle thattypically employs two shifts of production and one shift of cleaning.The focus is on high throughput, and downtime is not acceptable.Equipment failure must be repairable immediately or replaceable withspare parts.

Existing motorized drums are essentially custom products. Four variablesare involved in the selection of a motorized drum. These are: beltspeed, belt width, belt pull, and pulley diameter. Additional optionsmay also be included in the analysis, such as lagging, variouselectrical options, and the need for reinforced shafts.

Currently, the industry predominantly uses AC induction motors thatoperate at a fixed speed. A motor speed and a gear reduction arrangementmust be selected to provide the highest possible belt pull for theapplication, while creating the lowest amount of heat. The heat issue iscritical as the motorized drum is a closed system that renders removalof heat to be very difficult. Therefore a large number of motors, indifferent poles, must be considered for each diameter along withmultiple two and three stage gear boxes.

Currently, the industry uses helical gearing that is limited by thediameter and axial length of the pulley. Therefore, to transmit thenecessary torque through the gear box, it is often necessary to use alarger diameter pulley, which is usually not preferred by the market.

In order to have the correct motorized drum available for eachapplication, the manufacturer would need to stock thousands ofpossibilities, which is not financially feasible. Therefore, each motoris custom built based upon the four variables noted above, resulting inunacceptably long lead times to the industry. As zero downtime is amarket requirement, the food processor customer must stock spares of allthe motors he uses. This can be as many as several hundreds of motors,requiring high capital investment and cost.

Therefore, it is an object of this invention to create a modularmotorized drum that can eliminate the customer's need for a large spareparts inventory by means of a motorized drum produced in its minimalaxial length (hereafter, base unit), that includes a mounting facesystem on one end of the motorized drum onto which various componentscan be mounted. Such components include end lids, additional extensiondrum shells and an extension shaft that can accommodate the attachmentof sprockets, among others.

It is a further object of this invention to increase the torque densityof the motorized drum so that the modular base unit can be a single unitin a preferred diameter and axial length.

It is another object of this invention to provide a motor that maintainsa relatively constant torque and efficiency curve across a broad speedrange so that a single base unit can be used in all applications withina given production plant.

Customers require spares and spare parts because of the high likelihoodof catastrophic failure present in the current art. One contributor tocatastrophic failure among current art is the high belt pull and/ortension of the belt on the motorized drum that causes severe andimmediate damage to the internal components. Existing motorized drumsuse segmented or partial shafts. A partial shaft is fixed to theconveyor and enters the motorized drum and is attached to a motorflange. The motor flange is attached to the motor, and the motor isattached to a gear box. The gear box is attached to a partial shaft thatexits the motorized drum and is then affixed to the conveyor. Thesepartial shaft segments are either substantially coaxial or are parallelwith the motor shaft portion. The dividing of the shaft axially,however, diminishes the transaxial rigidity of the shaft, causingflexure and misalignment between the partial shafts and thus between themotor and transmission.

Such misalignment creates inefficiency, high wear, and oftencatastrophic failure of the transmission or motor. Prior art efforts toalleviate this problem by include increasing the diameter of the firstor second mounting shaft within the motorized drum as the axial lengthof the motorized drum increases. Others in the art have sought tocompensate by using axially longer end lids.

Therefore, it is an object of this invention to accommodate themisalignment between all components of the motorized drum and toaccommodate, rather than minimize, the inherent forces causingdeflection that enters the motorized drum.

Another significant problem with existing art is its inability to complyfully with the food safety demands of the market. First, it is notedthat existing products are filled with oil in order to lubricate gears,bearings, and seals. The oil also transmits heat from the motor core tothe shell, where it can be removed by conduction to the belt. Further,system inefficiencies create heat and build pressure in the system,forcing the oil to leak through the rubber lip seals—especially wherescoring has occurred in the shaft at the seal. Oil leakage creates therisk of contamination of the food products.

Therefore, it is yet another object of this invention to eliminate theuse of oil in the motorized drum.

Second, it is a significant problem with existing motor designs thatharborage points exist in the exterior of the drum unit whereinbacterial colonies (i.e., pathogens) can grow. Examples of efforts toalleviate this problem include the use of a labyrinth in the end lidthat is used to protect rotary shaft seals from high pressure washing.Also, external bolts and washers are used to connect the end lids to thedrum shell, and further bacterial harborage regions are present betweenthe drum shell and its end lids.

Therefore, it is a further object of the invention to eliminateharborage points where colonies of bacteria can flourish.

Third, existing motorized drums that drive modular conveyor belting ortoothed driven belting, predominantly engage the belting by means ofgrooved rubber or polyurethane lagging. This lagging will crack, lift,or pit, thereby not only creating additional harborage points forbacteria, but also serving to isolate heat within the motor. The resultis that currently available motors must be derated typically byapproximately 18%. This means that more heat is created in relationshipto the work performed because the motor is now running at decreasedefficiency. The lagging therefore causes the pulley to take a longerperiod of time to reach steady state, and when it does reach the steadystate condition, it does so at a higher temperature than would have beenthe case without the polymeric lagging, ultimately resulting in higherbelt temperature. This additional heat must then be removed from thelagging by the conveyor belt. As the conveyor belt moves along theconveyor, the heat typically is removed from the belt either byconvection into the environment or through conduction into the foodproduct being conveyed. It is desired by food industry personnel that noheat from the drive system enter into the food product.

Other prior art arrangements drive modular conveyor belting or tootheddriven belting by mounting sprockets to the drum shell instead oflagging. In such arrangements, the conveyor belt does not contact thedrum shell directly, and therefore the drum motor still needs to bederated. Further, the sprockets, in their various mounting structures tothe shell, create harborage points or dead spaces where bacterialcolonies can grow.

Therefore, it is an object of this invention to reduce the steady statetemperature of the motorized drum.

It is a further object of the invention to increase the rate of heatdissipation from the windings within the electrical motor to the innersurface of the drum shell.

Fourth, the food industry is concerned about potential crosscontamination between the materials within a motorized drum and the foodproducts being conveyed. Thus, the industry continues to seek a solutionthat will announce the presence of conditions that produce a likelihoodof cross contamination. For example, many food industry customersrequire that red or blue dyes be added to a food grade oil so that whenoil leaks, it can be detected. This proposed solution is not reliablyeffective because after the motorized drum is operated for a period oftime, the oil becomes black and the red or blue dye no longer functionsas an alert. Additionally, even when there is no actual leakage of oil,cross contamination is still a threat because bacterial colonies willgrow in a labyrinth or seal unnoticed, which can then be propelled ontothe conveyor during performance of a high pressure cleaning procedure.

Therefore, it is still another object of this invention not only toeliminate the use of oil in a closed system, but also to monitor thecorruption of the rotary shaft seals and the static end lid seals inorder to alert the system operator in a timely manner that the integrityof the seals has been compromised.

SUMMARY OF THE INVENTION

The foregoing and other objects are achieved by this invention, whichprovides, in accordance with a first apparatus aspect of the invention,a motorized drum that has a drum shell having an inner periphery and acentral axis. A motor is disposed within the drum shell, and a reduceris provided for receiving rotary power from the motor and deliveringrotary power at a reduced rate to the drum shell at a determined regionof rotary power delivery. A mounting face system has a mounting facearrangement that is configured to enable any of a plurality ofattachable components to be attached to alter an overall axial length ofthe motorized drum. The mounting face arrangement is disposed at anaxial end of the motorized drum, either the axial end most proximate themotor or the axial end most proximate the reducer and yet distal fromthe determined region of rotary power delivery where the reducerdelivers power to the drum shell. The mounting face arrangementfunctions to limit the flexure of the attachable components such thatthe derivative of the deflection curve has no discontinuities and stressconcentration is reduced.

In one embodiment of the invention, there is provided a shaft thatprotrudes axially outward from the mounting face arrangement and isaccommodated within the attachable component. In an advantageousembodiment, the mounting face arrangement accommodates an end lid.

In other embodiments, the mounting face arrangement accommodates axialattachment of an extension drum shell, the extension drum shell havingan inner periphery. The attached extension drum shell is configured insome embodiments to have integrated sprocket geometry for drivingpositively-engaged belting.

In some embodiments, the mounting face arrangement is provided with aspring ring that has a predetermined cross sectional geometry disposedin a corresponding groove circumferentially located on an innerperiphery of the drum shell. A mounting ring is disposed on an axiallyinterior side of the spring ring, within the drum shell. A clamp ring isdisposed axially exterior with of the spring ring. One or more fastenersare arranged to extend through the clamp ring for urging the mountingring axially toward the spring ring. In some embodiments, the clamp ringis attached to an extension shaft, and in other embodiments, the clampring is attached to an extension drum shell. The drum shell is preparedin some embodiments with a bevel for engaging a mating geometry of theextension drum shell. In other embodiments, the drum shell is preparedwith a bevel for engaging a mating geometry of the extension shaft.

The mounting ring in some embodiments is provided with a chamfer on theouter circumference on the axially outward side for engaging the springring. Thus, when the one or more fasteners through the clamp ring urgethe mounting ring axially toward the spring ring, the spring ring isurged to expand radially into its corresponding groove in the drum shelland distribute transaxial forces to the drum shell.

In some embodiments, the predetermined cross sectional geometry of thespring ring is of a diamond shape. In other embodiments thepredetermined cross sectional geometry of the spring ring is of a roundshape, and in still further embodiments the predetermined crosssectional geometry of the spring ring is of a rectangular shape.

The spring ring is formed of a hardened metal, and in some embodiments,it has an aggressive texture for biting into corresponding matingsurfaces of the drum shell and the clamp ring.

In one advantageous embodiment, the attached component is an attachedshaft having a reduced overall diameter relative to a diameter of thedrum shell. The attached shaft is configured in some embodiments toaccommodate any of a plurality of attachments. In other embodiments, theattachment is a sprocket for driving positively-driven conveyor belting.

The clamp ring is mounted, in some embodiments, within an extension drumshell with a second spring ring disposed in a corresponding groovecircumferentially located on the inner periphery of the extension drumshell between the mounting ring and the clamp ring. In this embodiment,the fastener is a bolt having a bolt head, and there is additionallyprovided a bolt holder that is attached to the clamp ring on a sidethereof opposite to the second spring ring. The bolt head of theclamping bolt is therefore captured between the bolt holder and theclamp ring to prevent the bolt from falling out of the clamp ring duringinstallation.

Pretension is maintained on the fastener by operation of washers thathave matching cam faces that communicate at a cam angle that is largerthan a thread pitch of the bolt. Suitable washers are commerciallyavailable from Nord-Lock.

In accordance with a second apparatus aspect of the invention, there isprovided a motorized drum that has a drum shell having an innerperiphery and a central axis. A motor is disposed within the drum shell.A mounting face system that has a mounting face arrangement forfacilitating the mounting of an accessory to the drum shell. Themounting face arrangement is provided with a spring ring that isdisposed in a corresponding groove circumferentially located on an innerperiphery of the drum shell. A mounting ring disposed on an axiallyinterior side of the spring ring within the drum shell. A clamp ring isdisposed axially exterior to the spring ring, and a fastener is disposedthrough the clamp ring for urging the mounting ring axially toward thespring ring.

In on embodiment, the mounting ring is configured with a chamfer on anouter circumference on an axially outward side for engaging the springring. Thus, when the fastener that is disposed through the clamp ringurges the mounting ring axially toward the spring ring, the spring ringis correspondingly radially expanded into a corresponding groove in aninner periphery of the drum shell. Drum shell transaxial forces that aregenerated by the accessory during operation are delivered to the drumshell. In some embodiments, the spring ring has a diamond-shapedcross-sectional geometry. In other embodiments, however, the spring ringhas a substantially circular cross-sectional geometry.

As noted herein, the spring ring is formed of a hardened metal and isfurther provided with an aggressive texture for engaging withcorresponding mating surfaces of the drum shell and the clamp ring. Insome embodiments, the accessory is a shaft having a smaller diameterthan the drum shell. In other embodiments, the accessory is an extensiondrum shell. The clamp ring is mounted in the extension drum shell, andin some embodiments, there is further provided a second spring ringdisposed in a further corresponding circumferential groove located on aninner periphery of the extension drum shell, and between the mountingring and the clamp ring.

In accordance with the invention, the mounting face arrangement issituated on one end of the motorized drum, and is configured tofacilitate attachment of the accessory. The accessory being selectedfrom the group of accessories consisting of an end lid, an extensiondrum shell, and an extension shaft. There is provided an embossed springband for forming a tolerance ring that facilitates attachment of an endlid to the mounting face arrangement. Additionally, there is provided acentral shaft that extends axially beyond the drum shell so as toprotrude past the mounting face arrangement into the accessory.

BRIEF DESCRIPTION OF THE DRAWING

Comprehension of the invention is facilitated by reading the followingdetailed description, in conjunction with the annexed drawing, in which:

FIG. 1 is a simplified schematic representation of a conventionalmotorized drum;

FIG. 2 is a simplified schematic representation of another conventionalmotorized drum;

FIG. 3( a) is a simplified end view of an embodiment of the motorizeddrum of the present invention with a partial cut away showing the keyinserted in the central shaft for engaging the high torque coupler.

FIG. 3( b) is an axial cross-section of a motorized drum of a particularembodiment of the present invention, wherein an external rotor isconnected to a cycloidal reducer utilizing a hollow bore input shaftwithin a drum shell, and wherein an extension shell component withintegrated sprocket geometry is attached to the mounting face of thebase unit;

FIG. 3( c) is a simplified section view across A-A of FIG. 3B, showingthe mounting face;

FIG. 4 is an axial cross-section of a motorized drum of a particularillustrative embodiment demonstrating some of the aspects of the presentinvention, wherein an external rotor is connected to a cycloidal reducerutilizing a central input shaft within a drum shell;

FIG. 5 is an enlargement of the portion B-B of the simplified schematiccross-sectional representation of the embodiment of FIG. 4;

FIG. 6 is a simplified schematic cross-sectional representation of aportion of the stator of an outer rotor induction motor embodiment ofthe invention having twenty-four slots;

FIG. 7 is an enlargement of a fragmented portion of the simplifiedschematic cross-sectional representation of the of the stator embodimentof FIG. 6 showing two of the twenty-four slots in greater detail;

FIG. 8 is a simplified schematic cross-sectional representation of arotor of the outer rotor induction motor embodiment of the presentinvention having thirty-two substantially round-shaped slots;

FIG. 9 is an enlargement of a portion of the simplified schematiccross-sectional representation of the rotor embodiment of FIG. 8 showingone of the thirty-two substantially round-shaped slots in greaterdetail;

FIG. 10 is a simplified schematic cross-sectional representation ofrotor bars that are inserted through the substantially round-shapedslots of the rotor arrangement of FIGS. 7 and 8 and are fixed within anend-ring without requiring die-casting;

FIG. 11 is a simplified schematic representation of a windingdistribution useful in the practice of the present invention;

FIG. 12 is a simplified magnetic flux diagram of an induction motor thatillustrates the tight linkage between the stator and rotor under loadconditions that is achieved by a specific illustrative embodiment of theinvention;

FIG. 13( a) is a simplified schematic cross-sectional representation ofa permanent magnet motor utilizing an outer turning rotor with magnetsembedded within the rotor laminations;

FIG. 13( b) is a cross-sectional representation of the outer turningrotor lamination showing the bolt holes in the center of each magnetpolarity pair;

FIG. 14( a) is a simplified magnetic flux diagram of a interiorpermanent magnet synchronous motor, utilizing an outer turning rotor.14(b) is an enlarged view of the magnetic flux at the point where northsouth magnets are in close proximity;

FIG. 15. is a simplified schematic isometric representation of apermanent magnet rotor system having a permanent magnet rotor housing inwhich a plurality of permanent magnet elements are arranged in a spiralconfiguration;

FIG. 16 is a simplified schematic end plan representation of thepermanent magnet rotor housing embodiment of FIG. 15;

FIG. 17 is a simplified schematic representation of section A-A of thepermanent magnet rotor housing embodiment of FIG. 16;

FIG. 18 is a simplified schematic representation of an axialcross-section through an external rotor with a drum shell that isparticularly suited for use in a motorized drum, and this is useful todescribe the flow of cooling gas in a single centrifugal impellerembodiment of the invention;

FIG. 19 is a cross-section through a conventional cycloidal speedreducer, which is commonly mounted to a standard external motor;

FIG. 20 is a cross-section through a cycloidal speed reducer of thepresent invention, which is mounted within a motorized drum;

FIG. 21 is a simplified schematic representation of a motorized drumutilizing a harmonic speed reducer with a hollow bore input, wherein themajor axis of the wave generator is in the horizontal position;

FIG. 22 is a simplified schematic representation of a motorized drumutilizing a harmonic speed reducer with a hollow bore input, wherein themajor axis of the wave generator is in the vertical position;

FIG. 23 is a simplified isometric representation of the hollow boreinput of the cycloidal reducer of the present invention, utilizingprotruding tabs to receive motor input and utilizing integral eccentricraceways to engage input gears;

FIG. 24 is another simplified isometric representation of the hollowbore input of the cycloidal reducer of the present invention, utilizingprotruding tabs to receive motor input and utilizing integral eccentricraceways to engage input gears;

FIG. 25 a simplified partially exploded isometric schematicrepresentation of the coupling between the outer rotor of an electricmotor, a cycloidal speed reducer, and a central shaft of an embodimentof the invention.

FIG. 26( a) is a simplified schematic representation of a side plan viewof a motorized drum constructed in accordance with the invention; FIG.26( b) is a plan cross-sectional representation of a shaft coupler; andFIG. 26( c) is an end view of the motorized drum;

FIG. 27 is a simplified schematic partially cross-sectional side planrepresentation of the embodiment of FIGS. 26( a), 26(b), and 26(c) takenalong section A-A of FIG. 26( a) and showing the coupling between theelements of the structure there within;

FIG. 28 is a simplified schematic representation of the coupling betweenthe rotor of an electric motor, a cycloidal speed reducer, and a centralshaft of an embodiment of the invention, wherein the high speed couplerhas two slot pairs;

FIG. 29 is a simplified partially exploded isometric schematicrepresentation of the coupling system between the rotor of an electricmotor, a cycloidal speed reducer, and a central shaft of an embodimentof the invention, wherein the high speed coupler has two slot pairs;

FIG. 30 is a further simplified partially exploded isometric schematicrepresentation of the coupling system between the rotor of an electricmotor, a cycloidal speed reducer, and a central shaft of an embodimentof the invention, wherein the high speed coupler has two slot pairs;

FIG. 31 is an alternate simplified partially exploded isometricschematic representation of the coupling system between the rotor of anelectric motor, a cycloidal speed reducer, and a central shaft of anembodiment of the invention, wherein the high speed coupler has two tabpairs instead of slots;

FIG. 32 is an alternate simplified partially exploded isometricschematic representation of the coupling system between the rotor of anelectric motor, a cycloidal speed reducer, and a central shaft of anembodiment of the invention, wherein the high speed coupler has one pairof tabs and one pair of slots;

FIG. 33 is an alternate simplified partially exploded isometricschematic representation of the coupling system between the rotor of anelectric motor, a cycloidal speed reducer, and a central shaft of anembodiment of the invention, wherein the high speed coupler has a tabpaired with a slot;

FIG. 34 is an alternate simplified partially exploded isometricschematic representation of the coupling system between the rotor of anelectric motor and a cycloidal speed reducer of an embodiment of theinvention, wherein the high speed coupler has slot pair in thehorizontal axis with a tab/slot paired in the vertical axis;

FIG. 35 is an alternate simplified partially exploded isometricschematic representation of the coupling system between the rotor of anelectric motor, a cycloidal speed reducer, and a central shaft of anembodiment of the invention, wherein a keyless bushing engages thecentral shaft rather than keys directly inserted into the central shaft;

FIG. 36 is an axial cross-section of a motorized drum of an embodimentof the present invention, wherein an extension shaft is mounted to themounting face of the base unit;

FIG. 37 is an axial cross-section of a motorized drum of an embodimentof the present invention, wherein the clamp ring of the extension shaftis in direct contact with the mounting ring of the base unit, withoutthe use of an intervening mounting face;

FIG. 38 is an axial cross-section of a motorized drum of a particularembodiment of the present invention, wherein an extension shellcomponent is attached to the mounting face of the base unit and held inplace by means of a large central nut;

FIG. 39 is an isometric exploded view of the mounting face systemutilized in attaching extension shell components to the base unit of amotorized drum, as an embodiment of the present invention;

FIG. 40 is an isometric representation of an embossed spring band;

FIG. 41 is an isometric cut-away of one embodiment of the embossedspring band holding the end lid against the motorized drum of thepresent invention;

FIG. 42( a) is a simplified cross-sectional representation of anembodiment of the compression geometry utilized in the end lid where theend lid contacts the static drum shell seal in the motorized drum of thepresent invention and FIG. 42( b) is a simplified cross-sectionalrepresentation of an embodiment of the compression geometry utilized inthe end lid where the end lid contacts the static drum shell seal in themotorized drum of the present invention in response to the applicationof an installation force, the end lid remaining in fixed relation byoperation of an embossed band that is deformed upon installation;

FIG. 43 is an axial simplified cross-sectional representation of the endlid of the motorized drum of the present invention in one embodiment,wherein the end lid has a relatively thin wall in the radial distancebetween the embossed spring band 03420 and the outer periphery in orderto maximize the spring-like characteristics of the end lid against thestatic drum seal;

FIG. 44 is a simplified cross-sectional representation of one embodimentof the compression geometry utilized in the end lid where the end lidcontacts the rotary shaft seal of a motorized drum of the presentinvention;

FIG. 45 is a cut away of an exploded view of one embodiment of therotary shaft seal compression system of a motorized drum of the presentinvention;

FIG. 46 is an isometric drawing of the end lid removal tool, as it isattached to the end lid of the motorized drum of the present invention;

FIG. 47 is an isometric exploded view of FIG. 46;

FIG. 48 is a simplified schematic representation of a specificillustrative embodiment of a fluid port that is useful in the sanitationof the motor using selectably evacuation or pressurization within themotor as well as a pair of fluid ports used to cycle cleaning fluidsthrough an annular chamber in the seal region of the motorized drum ofthe present invention; and

FIG. 49 is a simplified schematic of a fluid port system useful in thesanitation of the motorized drum of the present invention, and moreparticularly in monitoring the state of the seals.

FIG. 50 is an axial cross-section of a motorized drum of a particularembodiment of the present invention, wherein an extension shellcomponent is attached to the mounting face of the base unit usingclamping bolts and the drum shell of the base unit has a chamfer thatmates with a corresponding chamfer on the extension drum shell.

DETAILED DESCRIPTION

The following designations of items in the drawings are employed in thefollowing detailed description:

Item # Description 03000 Motorized drum 03010 Base unit 03100 CycloidalReducer 03110 Hollow bore eccentric input 03140 Cycloidal disk (externaltoothed gear) 03150 Primary guide pin support ring 03151 Secondary guidepin support ring 03153 Guide pin bushing 03160 Cycloidal reducer housing(internal toothed ring gear) 03161 Ring pin 03200 Motor (Permanentmagnet) 03210 Central shaft 03220 Stator 03221 Stator laminations 03222Stator windings 03223 Stator winding leads 03230 Rotor 03231 First rotorbearing 03232 Second rotor bearing 03233 Primary rotor end lid 03234Secondary rotor end lid 03241 Rotor laminations 03242 Rotor laminationclamp bolt 03247 Rotor output tab 03310 High speed coupler 03350 Hightorque coupler 03351 High torque central shaft key 03410 Primary end lid03420 Embossed spring band 03430 End lid mounting face 03440 Sealcompression plate 03441 Fastener 03442 Rotary polymeric lip seal 03450Static polymeric seal 03510 Mounting ring 03511 Primary spring ring03512 Mounting face 03520 Extension clamp spacer 03530 Clamp ring 03531Secondary spring ring 03532 Extension clamping bolt 03533 Mating camface washers 03534 Bolt holder 03540 Seal compression plate 03541Fastener 03542 Rotary polymeric lip seal 03560 Extension shellattachment 03570 End lid attachment 03571 Embossed spring band 03572Static seal 03700 Drum shell 03710 First base unit bearing 03711 Secondbase unit bearing 04000 Motorized drum 04111 Eccentric input shaft 04140Cycloidal disk (external toothed gear) 04152 Guide pin 04153 Guide pinbushing 04160 Cycloidal reducer housing (internal toothed ring gear)04161 Ring pin 04200 Motor (Induction) 04210 Stator shaft 04220 Stator04221 Stator laminations 04230 Rotor 04231 First rotor bearing 04232Second rotor bearing 07224 Stator slots 07225 Stator slots 07226 Statorwinding retaining hook 08235 Rotor slot 1010 Inner turning rotor 1020Helical gear reducer housing 10236 Rotor bar 1030 First partial shaft1040 Motor housing 1050 Motor flange 1060 Second partial shaft 1070 Drumshell 11224 Stator wire portion 11225 Stator wire portion 11226 Statorwire portion 11227 Stator wire portion 13243 Embedded north rotormagnets 13244 Embedded south rotor magnets 13246 Rotor lamination bolthole 15245 Rotor magnets-surface mounted 18233 Primary rotor end lid18234 Secondary rotor end lid 18240 Rotor fins 18249 Air flow loop 19100Cycloidal Reducer 19111 Eccentric input shaft 19140 Cycloidal disk(external toothed gear) 19141 Aperture 19152 Guide pin 19153 Guide pinbushing 19160 Cycloidal reducer housing (internal toothed ring gear)19161 Ring pin 19162 Ring pin bushing 2010 Inner turning rotor motor20100 Cycloidal Reducer 20110 Hollow bore eccentric input 20140Cycloidal disk (external toothed gear) 20141 Aperture 20152 Guide pin20153 Guide pin bushing 20160 Cycloidal reducer housing (internaltoothed ring gear) 20161 Ring pin 20162 Ring pin bushing 2020 Cycloidalspeed reducer 2030 First partial shaft 2040 Motor housing 2050 Supportflange 2060 Second partial shaft 21000 Motorized drum 21800 Harmonicspeed reducer 21810 Wave generator 21811 Elliptical ball bearing 21820Flexible spline 21830 Rigid circular spline 21831 Affixing pin 23120Hollow bore eccentric raceway 23130 Hollow bore eccentric input tab27110 Cycloidal reducer input 27150 Cycloidal reducer fixed reference27160 Cycloidal reducer output 27410 End lid 31130 Hollow bore eccentricinput slot 31248 Rotor output slot 31310 High speed coupler-firstalternate 32310 High speed coupler-second alternate 33131 Hollow boreeccentric input tab 33132 Hollow bore eccentric input slot 33310 Highspeed coupler-third alternate 35210 Central shaft 35311 High speedcoupler orthogonal driving face 35312 High speed coupler orthogonaldriving face 35313 High speed coupler orthogonal driving face 35314 Highspeed coupler orthogonal driving face 35315 High speed couplerorthogonal driving face 35316 High speed coupler orthogonal driving face35317 High speed coupler orthogonal driving face 35318 High speedcoupler orthogonal driving face 35350 High torque coupler 35352 Hightorque keyless bushing 35353 High torque key ring 36000 Motorized drum36513 Mounting ring alignment bolt 36530 Clamp ring 36532 Extensionclamping bolt 36560 Extension shaft attachment 37000 Motorized drum37510 Mounting ring 37511 Primary spring ring 37530 Clamp ring 37560Extension shaft attachment 38530 Clamp ring 38550 Threaded flange 38551Central nut 46900 End lid Removal Tool 46910 Joining cord 46920Recessed, outer circumferential geometry 46930 Recessed, innercircumferential geometry 46940 End tool clamp 46950 Slide hammer 48000Motorized drum 48210 Central shaft 48540 Seal compression plate 48541Seal spacer ring 48570 End lid attachment 48610 First cleaning conduit48611 Second cleaning conduit 48612 Fluid conduit 48613 Annular chamber48614 Dead space 48615 Motorized drum chamber 48620 Inlet port 48621Outlet port 48622 Fluid port 48630 Polymeric radial seal 48631 Polymericradial seal 48632 Polymeric radial seal 49100 Fluid line 49200 Sensor49300 Controller 49400 Valve 49500 Pump 50450 Chamfer 50510 Mountingring 50511 Spring ring 50512 Mounting face 50530 Clamp ring 50531 Springring 50532 Clamping bolt 50560 Extension shell attachment 50700 Drumshell

FIG. 1 is a simplified schematic representation of a prior art motorizeddrum that utilizes an inner turning rotor motor 1010, a helical gearreducer 1020 and a first partial shaft 1030 connected to the helicalgear reducer housing 1020, which is connected to the motor housing 1040.Motor housing 1040 is connected to a motor housing flange 1050, which isconnected to a second partial shaft 1060. This motorized drum is aclosed, oil-filled, thermal system utilizing the oil (not shown) totransfer motor heat (not shown) to drum shell 1070.

FIG. 2 is a simplified schematic representation of a prior art motorizeddrum that utilizes an inner turning rotor motor 2010, a cycloidalreducer 2020 and a first partial shaft 2030 that is connected to thehousing (not specifically designated) of cycloidal reducer 2020. Thehousing of cycloidal reducer 2020 is connected to a motor stator housing(not specifically designated) and a support flange 2050 that encompassesthe motor. Support flange 2050 is further connected to a second partialshaft 2060.

This motorized drum is an open thermal system, utilizing external air(shown by curved arrows), which is urged into the motorized drum andflows across the motor and reducer and exits the opposite end of themotorized drum, to transfer the motor heat into the ambient environment.

FIG. 3( b) is a side plan axial cross-sectional representation of amotorized drum 03000 constructed as a specific illustrative embodimentof the invention of the present invention. In this embodiment, theradially interior periphery of external rotor 03230 rotates about theradially exterior stator 03220 and is connected to a cycloidal reducer03100 utilizing a hollow bore input shaft 03110 within a drum shell03700, and wherein an extension shell attachment 03560 is attached tothe mounting face 03512 of base unit 03010.

The motorized drum 03000 of the present invention comprises a drum shell03700 and the motor 03200 and cycloidal reducer 03100 are housed insideof drum shell 03700. Bearings 03710, 03711 are disposed at both endsections of the drum shell on the central shaft 03210 therebyconstituting the base unit 03010. In this embodiment, an extension shellattachment 03560 is mounted to the mounting face 03512 on the right sideof the base unit 03010. The base unit 03010 plus the mounted extensionshell attachment 03560 are sealed forming a closed thermal system.

The motor output, which is a pair of tabs 03247 on the rotor 03230, iscoupled to the cycloidal reducer input 03110, by means of a high speedcoupler 03310 thus reducing the speed and increasing the torque. Thecycloidal housing, which is an internal toothed ring gear 03160, isdirectly connected to drum shell 03700 so that the drum shell rotatesabout fixed central shaft 03210.

Stator 03220 of motor 03200 is affixed to central shaft 03210. Thecentral shaft and stator winding leads 03223 pass through the center ofthe hollow bore eccentric input 03110 of the cycloidal reducer 03100with sufficient clearance to accommodate the deflection that centralshaft 03210 will experience in operation. Outer turning rotor 03230 ismounted to central shaft 03210 by means of rotor bearings 03231 and03232.

The fixed reference point of the cycloidal reducer 03100 is affixed tocentral shaft 03210 by a high torque coupler 03350 and high torquecentral shaft key 03351 (FIG. 3 a).

A primary end lid 03410 is attached to the base unit 03010 by means ofan embossed spring band 03420 and an end lid mounting face 03430.

FIGS. 4 through 12 relate to an embodiment of the present invention,wherein the outer turning rotor is of an induction motor. FIG. 4 is asimplified axial cross-section through a motorized drum 04000 wherein amotor 04200 has an external rotor 04230 constructed in accordance withthe principles of one embodiment of the invention. Outer turning rotor04230 improves the torque density of the motor, whereby the same torquethat is achievable in an inner turning rotor can be achieved in an outerturning rotor in either a smaller diameter or a shorter axial length. InFIG. 4, outer turning rotor 04230 is, as stated, of an induction motor.A stator 04220 is affixed to the stator shaft 04210 and external rotor04230 is arranged to rotate about stator 04220 and stator shaft 04210,which are fixed.

FIG. 5 is an enlargement of the portion B-B of the electric motor ofFIG. 4. Here it is seen that the external rotor 04230 is rotatablysupported on stator shaft 04210 by bearings 04231 and 04232 (onlypartially shown in FIG. 5), which in this specific illustrativeembodiment of the invention are conventional ball bearings.

FIG. 6 is a simplified schematic transaxial cross-sectionalrepresentation of a portion of stator 04220 of outer rotor inductionmotor 04200 (not shown in this figure). The represented portion ofstator 04220, in some embodiments of the invention, corresponds to aferromagnetic lamination element 04221 of stator 04220 (designatedgenerally in this figure). In this specific illustrative embodiment ofthe invention, stator 04220 is configured to have twenty-four slots(each of which is individually numbered in the figure).

FIG. 7 is an enlargement of a fragmented portion of stator 04220 of FIG.6. This figure shows two of the twenty-four slots in greater detail. Asshown in this figure, representative slots 07224 and 07225 each extendsubstantially radially through stator 04220, and have a substantiallyV-shaped configuration. Each such slot has, in this specificillustrative embodiment of the invention, substantially inward portions07226 that reduce the circumferential dimension of the slot opening andthereby enhance the security with which the stator windings (not shown)are retained within the slots.

FIG. 8 is a simplified schematic cross-sectional representation of rotor04230 of the outer rotor induction motor embodiment of the presentinvention having thirty-two substantially round-shaped slots 08235.

FIG. 9 is an enlargement of a portion of the rotor embodiment of FIG. 8showing one of the thirty-two substantially round-shaped slots ingreater detail.

The rotor comprises 32 round shaped slots, as shown in FIGS. 8 and 9.The use of 32 bars ensures that there are no dangerous parasiticsynchronous locking torques. The lowest common harmonic orders of themagneto-motive force between the stator with 24 magnetic teeth, asdescribed above, and the rotor with 32 magnetic teeth, when there aretwo magnetic poles, is 95 and 97. This will create a minor torque dip atzero rotational speed. Hence, the outer rotor of the present applicationdoes not need to be skewed to eliminate the parasitic synchronoustorques. Simple cross-sectional shapes, such as circular or square, forthe bars will be adequate.

FIG. 10 shows conductive rotor bars 10236, which in some embodiments ofthe invention are made of aluminum, and are, in this embodiment,inserted directly in the rotor slots 08235, as herein illustrated.Short-circuit elements short circuit respective ends of the rotorconductors.

FIG. 11 is a simplified schematic representation of a windingdistribution useful in the practice of the present invention. The 2-polewinding can be inserted automatically in a one layer distribution asshown in this figure. By way of example, in this specific illustrativeembodiment of the invention winding a wire portion 11224 loops betweenslots numbered 1 and 14. Similarly, wire portion 11225 loops betweenslots numbered 23 and 12, wire portion 11226 loops between slotsnumbered 13 and 2, and wire portion 11227 loops between slots numbered11 and 24.

FIG. 12 is a simplified flux diagram that illustrates the tight linkagebetween the stator and rotor under load conditions that is achieved by aspecific illustrative embodiment of the invention. This figureillustrates the tight linkage between the stator and rotor under loadconditions. It is seen from this figure that the highest flux-densityoccurs in the rotor back iron.

Since the rotor is located outside of the stator, the rotor diameter atthe area facing the stator is larger than for an inner rotorconfiguration. The torque of a motor is proportional to the volume inthe motor air-gap (L*π*D²/4) where L is the active stack length and D isthe rotor diameter. Because the diameter D is larger than that of aninternal rotor induction motor, a reduced value for the stack length Lis achievable for a given torque. An illustrative embodiment of theouter rotor induction motor of the present invention has a ratio D/L of0.7. By comparison with the inner rotor induction motor configuration,the outer rotor solution has a higher (torque):(total volume) ratio.

The main loss component in a motor is the stator winding copper loss.The primary way of dissipating heat from the stator to the ambientenvironment in a conventional motorized drum having a closed thermalsystem is by means of conducting the motor heat to oil that in turnconducts the motor heat to the drum shell. The heat in the drum shellcan then be conducted to the conveyor belt, if one exists, or convectedto the ambient air, if no belt is present.

However, it is a significant feature of the present invention that oilis not used. Instead, a gas flow loop 18249 (see, FIG. 18), which insome embodiments is an air flow loop, is generated by use of a one ormore axial air impellers having, for example, rotary fins. In theembodiment of FIG. 18, a centrifugal rotary fin 18240 is attached to theprimary rotor end lid 18233. This fan impeller fin, like the outerturning rotor, has a larger diameter than if it were attached to aninner turning rotor, and accordingly has greater effective gas flow. Thegas flow loop has an axial toroidal flow path between the rotor and thestator and another toroidal axial flow path in the opposite directionbetween the rotor and the inner surface of the drum shell, which issubstantially impermeable. The secondary rotor end lid 18234 is simplyspoked to have minimal effect on the gas flow loop generated bycentrifugal rotary fins 18240.

In other embodiments that are not herein shown, axial fin designs areembedded into the primary and secondary rotor end lids to generate thegas flow.

An outer turning rotor significantly reduces the likelihood ofcatastrophic motor failure that would result from deflection andmisalignment inherent in conventional motorized drums. In the presentinvention, as shown in FIG. 3, fixed stator shaft 03210 of motor 03200serves as the fixed central shaft 03210 of motorized drum 03000 mountedto drum shell 03700 by means of base unit bearings 03710 and 03711. Inthis construction, during operation, the only significantly deflectingpart is fixed central shaft 03210. Stator 03220 is directly affixed tocentral shaft 03210 and outer turning rotor 03230 is affixed to thefixed central shaft by rotor bearing 03231 in the primary rotor end lid03233 and by rotor bearing 03232 in secondary rotor end lid 03234.Therefore, stator 03220 and outer turning rotor 03230 move in tandem asthe fixed central shaft 03210 deflects.

FIGS. 13-17 relate to an embodiment of the present invention wherein theouter turning rotor is of a permanent magnet motor. FIG. 13 is across-sectional representation of the outer turning permanent magnetmotor 03200. In this illustrative embodiment, magnets are embedded inmagnet receiving slots between inner and outer circumferentialperipheral surfaces of a ferromagnetic rotor element, such as a rotor03230, in polarity pairs of north magnets 13244 and south magnets 13243.The rotor rotates around stator 03220. The magnets are arranged so thatevery other magnet has an opposite polarity, thus forming an alternatingpattern of north paired magnets 13244 and south paired magnets 13243.The magnets shown are rectangular with a magnet face intermediate of twocorners. Further, the magnet pairs are arranged so that the adjacentpolarity corners are radially outward of the distal same-polaritycorners. In this fashion, the magnetic flux is focused by the angledpairs of magnets and therefore causes a feedback in the stator 03220that is sensed by the controlling power electronics (not shown) todetermine the position of rotor 03230 relative to stator 03220. Oneadvantage of this design is that no additional physical encoders orsensors are required to be inserted into motorized drum 03000 for thecontrolling power electronics to drive motor 03200 properly.

Further, in this illustrative embodiment, rotor 03230 does not utilize ahousing. Instead, rotor lamination 03241, shown in FIG. 13 b, utilizes acircumferential gap or hole 13246 between the same polarity magnet pairsthrough which the lamination stack is fastened between both rotor endlids by means of rotor lamination clamp bolt 03242 (FIG. 3). This designminimizes the overall diameter of motor 03200, enabling achievement ofgreater torque density.

FIGS. 14 a and 14 b further illustrate the magnetic flux circuit throughthe rotor laminations pattern that is created with this illustrativeembodiment.

FIGS. 15, 16, and 17 illustrate another embodiment of the permanentmagnet motor. In this embodiment, the magnets are not embedded into theouter turning rotor, but rather the magnets 15245 are surface mounted tothe interior periphery (not specifically designated) of the rotorhousing. In this embodiment, the magnets are configured in a spiral,which reduces cogging torque. However, in other embodiments, the spiral,or helical, configuration is not required and the magnets are surfacemounted axially along the inner periphery of the rotor housing, with anadhesive, for example.

FIG. 19 is a cross-section representation through a conventionalcycloidal speed reducer 19100, which is commonly mounted to a standardexternal motor by bolting the face (not specifically designated) of thecycloidal reducer housing to the external motor (not shown in thisfigure). In this representation of prior art, cycloidal reducer housing19160 functions as the fixed reference point of the reducer. Around theinner periphery of the cycloidal reducer housing 19160, ring pins 19161are inset. In some low reduction ratios, the ring pins 19161 are encasedby ring pin bushings 19162, which, in turn, function as theinternal-toothed ring gear that engages the external toothed gear orcycloidal disk 19140. In other higher reduction ratios, not shown, thering pins are inset in the housing without bushings and engage thecycloidal disk directly.

Eccentric input shaft 19111 rotates and urges the cycloidal disk 19140to oscillate about the ring pin bushings 19162 of the internal-toothedring gear. In FIG. 19, there are twelve ring pin bushings 19162, orinternal gear teeth, about the inner circumference of the cycloidalreducer housing 19160 and there are eleven lobes, or external gearteeth, about the outer circumference of the cycloidal disk 19140. Eachfull revolution of the eccentric input shaft 19111 causes the lobes ofthe cycloidal disk 19140 to engage each subsequent ring pin bushing19162. Therefore, in this illustrative embodiment, because the cycloidaldisk 19140 has eleven lobes and there are twelve ring pin bushings19162, the cycloidal disk 19140 has engaged only eleven of the twelvering pin bushings 19162, effectively causing the cycloidal disk 19140 torotate backward one ring pin bushing. Generally, a cycloidal disk has nexternal teeth engaging at least n+1 internal teeth in the ring gear. Asthe cycloidal disk 19140 rotates, apertures 19141 in the cycloidal disk19140 engage guide pins 19152 and guide pin bushings 19153, causing theguide pins 19152 and bushings 19153 to rotate with the cycloidal disk19140. These guide pins 19152 and bushings 19153 are affixed to a guidepin support ring (not shown), which functions as the output of thereducer.

This concept is clearly employed in the conventional drum motor of FIG.2, where the face of cycloidal reducer housing 19160 (labeled 2020 inFIG. 2) is bolted to a conventional motor. An output shaft 2030 of FIG.2 is rigidly connected internally to the guide pins 19152 and guide pinbushings 19153 of FIG. 19.

FIG. 20 is a cross-section through a cycloidal speed reducer of thepresent invention 20100, which is mounted within a motorized drum (notshown in this figure). Unlike the prior art where the face of thecycloidal reducer housing is bolted to the motor, in this illustrativeembodiment, cycloidal reducer housing 20160, which is the internal ringgear, is mounted directly to the inner periphery of the drum shell03700. Therefore, cycloidal reducer housing 20160 does not serve as thefixed reference point of the reducer, but instead serves as the outputof the reducer, rotating synchronously with the drum shell 03700.

In the embodiment of FIG. 20, there are shown twenty ring pins 20161 andtwenty ring pin bushings 20162 about the inner circumference of thecycloidal housing 20160, which function as the inner ring gear. Thereare nineteen lobes about the outer circumference of the cycloidal disk20140. In this embodiment, the guide pins 20152 and guide pin bushings20153 are affixed to a guide pin support ring 03150, also referred to asa guide pin housing, (not shown in FIG. 20) that is coupled to thecentral fixed shaft 03210 (not shown in FIG. 20) by means of a hightorque coupler 03350 (not shown in FIG. 20) in order to function as thefixed reference point of the cycloidal reducer 20100. As the eccentricinput shaft 20110 rotates, the apertures 20141 in the cycloidal disk20140 engage guide pins 20152 and guide pin bushings 20153, thecycloidal disk oscillates around the guide pins 20152 and guide pinbushings 20153. This oscillation movement of cycloidal disk 20140engages each subsequent ring pin bushing 20162. Since there are morering pin bushings 20162 than lobes on the cycloidal disk 20140, theinternal ring gear of the cycloidal housing 20160 is advanced one ringpin bushing 20153 for every full rotation of the eccentric input shaft20110. Thus the internal ring gear rotates at a reduced rate relativetop the input shaft.

In the preferred illustrative embodiment of FIG. 20, eccentric inputshaft 20110 of the cycloidal reducer 20100 is tubular with a hollowbore, thereby enabling the stator winding leads 03223 (not shown in FIG.20) and the central shaft 03210 (not shown in FIG. 20) of the motorizeddrum 03000 (not shown in FIG. 20) to pass through the center of thecycloidal reducer 20100. FIG. 3 of the same preferred embodiment showsthe stator winding leads 03223 and the central shaft 03210 passingthrough the hollow bore eccentric input shaft 03110 of the cycloidalreducer 03100. An advantage of this design is that the cycloidal reducer03100 is mounted to the drum shell 03700, which is the most rigidelement of the motorized drum 03000. There is sufficient clearancebetween the hollow bore input shaft 20110 and the central shaft 03210 sothat when the central shaft deflects, it has no impact upon thecycloidal reducer 03100 because it has no contact with the hollow boreeccentric input shaft 20110.

A further advantage of the preferred embodiment of FIGS. 3 and 20 isthat the heat generated from the rolling action of the cycloidal reducerelements is conducted immediately to the drum shell 03700 by means ofthe direct contact of the cycloidal reducer housing 20160, 03160 to thedrum shell 03700.

By engaging the cycloidal housing 20160 directly to the drum shell03700, a larger cycloidal reducer 20100 can be used within a given drumshell diameter, thus enabling a greater torque density of the motorizeddrum 03000 for a given axial length. As cycloidal reducers areinherently axially compact, the torque density is maximized for both theaxial length and available internal diameter of the drum shell.

In some embodiments where high speed reductions are required, anotherembodiment of a high torque reducer is harmonic speed reducer 21800shown in FIG. 21. FIG. 21 is a simplified schematic representation of amotorized drum 21000 that utilizes a harmonic speed reducer 21800 with ahollow bore input, wherein the major axis of wave generator 21810 is inthe horizontal position. Harmonic speed reducer 21800 operates using thesame basic principles as a cycloidal reducer, in that the rigid circularspline 21830 has more teeth than the flexible spline member 21820 beingdriven by the wave generator 21810. Every revolution of the wavegenerator 21810 effectively causes the rigid circular spline 21830 toadvance by the amount of teeth that exceed the number of teeth of theflexible spline member 21820.

In this embodiment, rigid circular spline 21830 is mounted directly todrum shell 03700 and functions as the output of harmonic speed reducer21800. Flexible spline 21820 is affixed to the central shaft by means ofan affixing pin 21831 and functions as the fixed reference point of theharmonic speed reducer 21800. Wave generator 21810, which is the inputof harmonic speed reducer 21800, is hollow so as to allow stator leadwires 03223 and central shaft 03210 to pass through the center ofharmonic speed reducer 21800.

FIG. 22 is shows the same harmonic speed reducer of FIG. 21, wherein themajor axis of the wave generator is in the vertical position.

FIGS. 23 and 24 are simplified isometric representations of the hollowbore input 03110 of the cycloidal reducer of the present invention. Itis of a substantially tubular configuration utilizing protuberancesreferred to as protruding tabs 23130 to receive the motor input andutilizing integral eccentric raceways 23120 to engage the cycloidal diskinput gears (not shown). In this illustrative embodiment, the inputshaft of the cycloidal reducer is hollow, enabling the central shaft andstator winding leads to pass through the center of the cycloidalreducer.

FIG. 25 is a simplified partially exploded isometric schematicrepresentation that is useful to illustrate the power transmissioncoupling arrangement between the outer rotor of an electric motor, acycloidal speed reducer, and a central shaft of an embodiment of theinvention. This figure demonstrates how the present inventionaccommodates the misalignment and deflection inherent in all motorizeddrums in an axially compact manner.

Central shaft 03210 of the motor 03200 extends throughout motorized drum03000 (not specifically designated in this figure), specificallyextending through the center of the hollow bore eccentric input shaft20110 of the cycloidal reducer. In this preferred illustrativeembodiment, the angular and concentric misalignments between motor 03200and eccentric input shaft 20110 of cycloidal reducer caused by thedeflection of central shaft 03210, are accommodated by a high speedcoupler 03310.

The protruding rotor tabs 03247 engage the slots on the outercircumference of the axially narrow high speed coupler 03310.Additionally, protruding tabs 23130 of hollow bore eccentric input shaft20110 of the cycloidal reducer engage slots in the inner circumferenceof high speed coupler 03310. Proper clearance between the outer slots ofthe high speed coupler 03310 and rotor tabs 03247, and proper clearancebetween the inner slots of high speed coupler 03310 and hollow boreeccentric input shaft tabs 23130, as well as proper clearance betweenthe outer diameter of central shaft 03210 and the inner diameter of highspeed coupler 03310, enable the coupler to angle and slide across thevarious driving faces.

Guide pins 20152 and guide pin bushings 20153 around which cycloidaldisks 20140 oscillate are affixed to primary guide pin support ring03150. Primary guide pin support ring 03150 has internal slots on theaxial side of the primary guide support ring opposite motor 03200. Theseinternal slots receive the protruding tabs of high torque coupler 03350.High torque coupler 03350 has keyways on the inner circumference and isaffixed to the central shaft by shaft keys 03351. In this way, the fixedreference point of the cycloidal reducer is effectively connected tocentral shaft 03210.

FIG. 26 a is a simplified schematic representation of motorized drum03000, having a coupler arrangement (not shown in this figure)constructed in accordance with the invention. FIG. 26 b is a plancross-sectional representation of a shaft coupler 03350, and FIG. 26 cis an end view of motorized drum 03000. These figures show motorizeddrum 03000 to have a drum shell 03700 arranged to be rotatable about thecentral motor shaft 03210. The drum shell is sealed on the left-handside of FIG. 26 a to central motor shaft 03210 by an end lid 03410.

FIG. 27 is a simplified cross-sectional representation of the embodimentof FIG. 25 taken along section A-A of FIG. 25 a and showing the couplingbetween the motor, the reducer and the shaft. As shown in this figure,an electric motor 03200 is coupled by means of high speed coupler 03310noted above that is coupled to the cycloidal reducer input 27110. Inthis specific illustrative embodiment of the invention, the cycloidalreducer fixed reference 27150 is connected to central motor shaft 03210by high torque coupler 03350. Drum shell 03700 is urged into rotation byvirtue of its connection to the cyclo drive output 27160. High torquecoupler 03350 prevents rotatory motion of cycloidal reducer fixedreference 27150 relative to central motor shaft 03210, whilesimultaneously accommodating for misalignment of central shaft 03210relative to the cycloidal reducer fixed reference 27150 when the centralshaft 03210 is flexed under load. High speed coupler 03310 alsoaccommodates for misalignment between motor 03200 and the cycloidalinput 27110 that results from the flexing of central motor shaft 03210.In this cross-sectional representation, rotor tabs 03247 are not seenbecause one is outside the surface of the figure and the other is behindthe central motor shaft.

FIG. 28 is a simplified schematic representation of the coupling betweenrotor 03230 of electric motor 03200, cycloidal reducer 03100, andcentral shaft 03210 of an embodiment of the invention.

FIG. 29 is a simplified partially exploded isometric representation ofthe coupling system between rotor 03230 of electric motor 03200,cycloidal reducer 03100, and central motor shaft 03210.

FIG. 30 is another simplified partially exploded isometricrepresentation, viewed from a second angle, of the coupling systembetween rotor 03230 of electric motor 03200, cycloidal reducer 03100,and central motor shaft 03210. Elements of structure that havepreviously been discussed are similarly designated. As shown in thesefigures, the high speed coupler is configured to have two radiallyoutward slots about the outer circumference to receive rotor tabs 03247of motor 03230, and two radially inward slots about the innercircumference to receive the protruding tabs of cycloidal reducer input27110. The slots or notches of the high speed coupler function as keyways and are arranged in substantially 90° displacement relative to eachother.

The high speed coupler has four active orthogonal driving faces at anypoint in time. In FIG. 35, which shows an illustrative embodiment, twoof the active driving faces 35312, 35314 are parallel to each other andcan be considered the first pair of the orthogonal driving faces; andthe other two active driving faces 35316, 35318 are parallel to eachother and can be considered the second pair of orthogonal driving faces.In this illustrative arrangement, the first pair of active drive facesis orthogonal to the second pair of active drive faces.

Two orthogonal driving faces 35312, 35314 actively receive torque fromtwo respective orthogonal driving faces 35311, 35313 from the rotortabs, which can be considered drive elements.

Two orthogonal driving faces 35318, 35316 transmit torque to tworespective orthogonal driving faces 35317, 35315 of cycloidal reducerinput 27110, which can be considered to have a pair of driven elements.Therefore, a total of eight orthogonal driving faces are constantlyengaged during operation.

A variety of orthogonal arrangements are possible. FIG. 31 is asimplified schematic isometric representation that shows a high speedcoupler 31310 with protruding tabs about the outer circumference toreceive slots from the outer turning rotor, and protruding tabs aboutthe inner circumference to receive slots in the hollow bore eccentriccycloidal reducer input shaft.

FIG. 32 is a simplified schematic isometric representation that showsslots about the inner circumference of high speed coupler 32310 toreceive the rotor tabs, and protruding tabs about the innercircumference of high speed coupler 32310 to receive the slots of thehollow bore eccentric input shaft of the cycloidal reducer.

FIG. 33 is a simplified schematic isometric representation that furthershows two slots about the inner circumference of high speed coupler,also referred to as an engagement coupler or speed coupler, 33319 toreceive the rotor tabs, and one protruding tab about the innercircumference and one slot about the inner circumference in order toreceive a corresponding slot and tab from the hollow bore eccentricinput shaft of the cycloidal reducer.

FIG. 34 is a simplified schematic isometric representation that showshigh speed coupler 34310 of this illustrative embodiment more clearly byeliminating the central shaft from the drawing. An advantage of thishigh speed coupling is that angular and concentric misalignment betweenthe rotor and the input of the cycloidal reducer is accommodated, yetuninterrupted torque is delivered to the cycloidal reducer.

As noted, the cycloidal fixed reference 27150 of FIGS. 29-30 is fixedrelative to central shaft 03210, but is permitted to accommodatemisalignment resulting from the flexing of the central shaft when thesystem is under lateral load. This accommodation is achieved by areference coupler arrangement in which a high torque coupler, alsoreferred to as an engagement coupler or reference coupler, 03350 isrotationally fixed to central shaft 03210 by engagement with a radialshaft key 03351 that engages a corresponding keyway that extendslongitudinally within high torque coupler 03350. High torque coupler03350 is circumferentially configured with protruding tabs to fit withina corresponding slot in the fixed reference of the cycloidal reducer.Therefore, the same concept of orthogonal driving faces employed withthe high speed coupler of FIG. 35 is employed, as well, by the hightorque coupler.

FIG. 35 is another simplified schematic representation of anillustrative embodiment of the means by which the high torque coupler isaffixed to the shaft. Rather than using keyways with matching keys, akeyless bushing 35352 is used. The advantage of a keyless bushing isthat a smaller diameter central shaft can be used in the practice of theinvention.

FIG. 36 is a simplified axial cross-sectional representation of amotorized drum 36000 of an embodiment of the present invention, whereinan extension shaft 36560 is mounted to mounting face 36512 of base unit03010 (denoted in FIG. 3). Extension shaft 36560 is rigidly connected toclamp ring 36530 that is affixed against mounting face 03512 by use of aplurality of fasteners (extension clamping bolts 36532) extendingthrough clamp ring 36530 and threading into mounting ring 03510 on theopposite side of mounting face 03512. The mounting ring is located somedistance from the determined region of rotary power delivery or wherethe reducer delivers power to the drum shell.

Axially inward of mounting face 03512 is mounting ring 03510. Themounting ring 03510 has a chamfer on the outer circumference of itsaxially outward face. The chamfer of mounting ring 03510 is in directcontact with spring ring 03511. The spring ring, which may be formed ofa hardened metal with an aggressive texture, may have a cross-sectionalgeometry that is generally circular or diamond or rectangular, forexample. Spring ring 03511, mounting ring 03510, and mounting face 03512are held in place by means of mounting ring alignment bolts 36513 whenan attachable component is not mounted to mounting face 03512. In thisillustrative embodiment, extension clamping bolts 36532 are used to drawclamp ring 36530 toward mounting ring 03510 thus causing the chamfer onmounting ring 03510 to be drawn against spring ring 03511, forcing thespring ring to expand radially into drum shell 03700, therebytransmitting the transaxial forces of extension shaft 36560 into drumshell 03700.

FIG. 37 is a simplified axial cross-sectional representation of amotorized drum 37000 of a further embodiment of the present invention,wherein clamp ring 37530 of extension shaft 37560 directly contacts withmounting ring 37510 of base unit 03010 (denoted in FIG. 3), without theuse of an intervening mounting face. In this embodiment, mounting ring37510 has a similar chamfer as in FIG. 36 and is drawn similarly againstspring ring 37511 by use of fasteners extending through clamp ring37530.

FIG. 38 is a simplified axial cross-sectional representation of amotorized drum of a particular embodiment of the present invention,wherein an extension shell attachment 03560 (denoted in FIG. 3) isattached to mounting face 03510 of base unit 03010 (denoted in FIG. 3)and held in place by means of a large central nut 38551. Before mountingextension shell attachment 03560, threaded flange 38550 is mounted tomounting face 03512 by use of a plurality of fasteners (not shown) thatthread into mounting ring 03510, thereby drawing the chamfer of mountingring 03510 against spring ring 03511 such that spring ring 03511 expandsradially into drum shell 03700. Additionally, clamp ring 03530 isinserted into extension shell attachment 03560 and a secondary springring 03531 is inserted into a circumferential groove in the innerperiphery of extension shell attachment 03560 axially outward of clampring 03530. Then, extension shell attachment 03560 is placed againstbase unit 03010 and a central nut 38551 is inserted from opposite end ofshell extension attachment 03560. This central nut 38551 is treaded ontothreaded flange 38550, thereby drawing clamp ring 03531 againstsecondary spring ring 03531 causing secondary spring ring 03531 toexpand radially into extension shell attachment 03560.

FIG. 39 is an isometric exploded view of the mounting face systemutilized in attaching extension shell component 03560 to base unit 03010of a motorized drum 03000, as an embodiment of the present invention. Inthis embodiment, rather than using one central nut, a plurality ofextension clamping bolts 03532 are used with mating cam faced washers03533. The same principles demonstrated in FIG. 38 are shown in FIG. 39.Additionally, a bolt holder 03534 aids in mounting of extension shellattachment 03560 by assuring the extension clamping bolts 03532 remainin clamp ring 03530 during installation, while accommodating for theextra distance required by extension clamping bolts 03532 that are notyet threaded into mounting ring 03510.

The end lid is connected to the motorized drum by means of an embossedspring band. FIG. 40 is a simplified representation of an embossedspring band 03420, also known as a tolerance ring.

FIG. 41 is an isometric cut-away of one embodiment of embossed springband 03571 that holds end lid 03570 against the motorized drum in a drumshell closure arrangement of the present invention. The embossed springband 03571 is disposed between two concentric protuberances, alsoreferred to as cylindrical geometries, of end lid 03570 and mountingface 03512 and when the two concentric protuberances are nested togetherin an end lid assembly, embossed spring band 03571 is compressedcreating an interference fit between the two concentric protuberances.The mating concentric protuberances of the end lid and the mounting facehave different nominal diameters.

In another illustrative embodiment, a static polymeric seal is disposedbetween the end lid and the drum shell. FIG. 42( a) is a simplifiedcross-sectional representation of such an embodiment. A polymeric seal03572 is enclosed between end lid 03570 and drum shell 03700. A ringcompression geometry is about the outer circumference of the axialinward face of end lid 03570. When end lid 03570 is held in place by theembossed spring ring, the ring compression geometry imposes acompressive force on seal 03572.

In another embodiment, not shown in figure, the ring compressiongeometry is on an axially outward face of the drum shell about an outercircumference of the end lid.

FIG. 42( b) is a simplified cross-sectional representation of anembodiment of the compression geometry utilized in the end lid where theend lid contacts the static drum shell seal in the motorized drum of thepresent invention and the ring compression geometry utilized in the endlid where the end lid contacts the rotary seal, also referred to asradial seal, in response to the application of an installation force,the end lid remaining in fixed relation to the polymeric rotary seal byoperation of an embossed spring band that is deformed upon installation.Examples of rotary seals include rotary lip seals, rotary shaft seals orpolymeric rotary lip seals. The embodiment of FIG. 42( b) bearssimilarity to that of FIG. 42( a), and accordingly, elements ofstructure that have previously been discussed are similarly designated.

FIG. 43 is a simplified cross-sectional representation of anotherillustrative embodiment wherein a compressive force is maintainedagainst seal 03450 by designing end lid 03410 with a thin wall, alsoreferred to as an annular web, in the radial distance between theembossed spring band and the outer diameter to create a spring-likeeffect resulting from the axially resilient characteristic of theannular web. In this embodiment, the central portion of the end lid isheld axially inward by embossed spring band 03420 slightly farther thanthe natural contact point between the outer portion of end lid 03410 andouter static seal 03450 thereby maintaining a constant compressive forceagainst static seal 03450.

Inasmuch as end lid 03570 covers mounting face 03512 on one side ofmotorized drum 03000, and inasmuch as compressed embossed spring band03571 requires three tons of force to remove it, end lid 03570 has beendesigned with a geometry that mates with a removal tool clamp for simpleremoval in the field. FIG. 46 is a simplified isometric representationof one embodiment of the end lid removal tool as it is attached to theend lid of the motorized drum. FIG. 47 is a simplified isometricexploded representation of the embodiment of FIG. 46. End lid 03410 hasa recessed, outer circumferential geometry 46920, also referred to as anend lid recess. Removal tool clamp 46940 has a recessed, innercircumferential geometry 46930, also referred to as an tool recess, thatcorresponds to geometry 46920 of end lid 03410. When removal tool clamp46940 is placed over end lid 03410, two recessed geometries 46920, 46930form a circular channel. A joining cord 46910 of a slightly smallerdiameter than the circular channel is inserted through a tangentialhole, or inlet, in removal tool clamp 46940. The inserted joining cord46910 effectively locks end lid 03410 to removal tool clamp 46940, whichcan now be easily removed with a force generating arrangement, such asslide hammer 46950.

FIG. 44 is a simplified cross-sectional representation of one embodimentof the compression geometry utilized in the end lid where the end lidcontacts the rotary shaft seal of the motorized drum. A polymeric seal03542 is placed directly against end lid 03570. End lid 03570 has a ringcompression geometry on its axial inward face about its outercircumference. A seal compression plate 03540 is attached to the end lidby a plurality of fasteners 03541, compressing seal 03542 between sealcompression plate 03540 and end lid 03570 to form an end lid sealassembly. A significant compressive force is applied at the ringcompression geometry of end lid 03570 preventing ingress of bacteriabetween seal 03542 and end lid 03570.

In another embodiment, not shown in figure, the ring compressiongeometry is on a axially outward face of the seal compression plateabout an inner circumference of the end lid.

FIG. 45 is a simplified partially cross-sectional representation of anembodiment of the rotary shaft seal compression system of a motorizeddrum.

FIG. 48 is a simplified schematic representation of a cleaning-in-placesystem for the rotary shaft seals of the motorized drum. Thecleaning-in-place system includes:

a shaft 48210 with first cleaning conduit 48610 and second cleaningconduit 48611;

an inlet port 48620 attached to first cleaning conduit 48610;

an outlet port 48621 attached to second cleaning conduit 48611;

an end lid 48570;

a first axially outward polymeric radial seal 48630;

a second axially outward polymeric radial seal 48631;

an annular chamber 48613 formed between first and second radial seals48630, 48631;

a seal compression plate 48540;

a seal spacer ring 48541; and

a plurality of fasteners.

In this illustrative embodiment, seals 48630, 48631 are stacked betweenend lid 48570 and seal compression plate 48540 and separated by sealspacer ring 48541, thus forming annular chamber 48613. A plurality offasteners draw seal compression plate 48540 axially toward end lid48570. In a preferred embodiment, end lid 48570 includes a ringcompression geometry on its axial inward face about its innercircumference (not shown in FIG. 48), which imposes a compressive forceagainst radial seal 48630. In another embodiment (also not shown in FIG.48) a ring compression geometry is on an axial outward face of the sealspacer ring about an inner circumference of the end lid.

Cleaning agents are delivered through inlet port 48620 into firstcleaning conduit 48610 and into annular chamber 48613 and exit secondcleaning conduit 48611 and outlet port 48621. When desired, outlet port48621 can be used to restrict the flow, thus building greater pressurein annular chamber 48613. When this pressure increases sufficiently,polymeric seal 48630 will be deflected outward and up and the cleaningfluid will pass between the radial face of seal 48630 and the surface ofshaft 48210.

FIG. 48 further has a fluid conduit 48612 and a fluid port 48622 whereinfluid can be inserted or removed from drum chamber 48615, which is asealed region.

FIG. 49 is a schematic of a seal monitoring system incorporating aconveyor component known as a drum motor. The seal monitoring system iscomprised, in this embodiment, of a sealed drum chamber 48615, fromwhich proceeds a fluid line 49100 in which, there is a sensor 49200 tomeasure pressure that reports to controller 49300. Subsequent to saidsensor 49200 is a valve 49400 subsequently connected to pump 49500. Boththe valve 49400 and pump 49500 may be controlled by the controller49300. Pump 49500 may be capable of adding or subtracting fluids,particularly gases, to or from the drum chamber 48615. Alternatively,the sensor 49200 could be incorporated in a manner other than shown tomeasure flow of the fluid in said fluid line 49100. Additionally, thesensor 49200 could be mounted internal to the sealed drum chamber 48615and may be attached to fluid line 49100 or it may be connected to theexternal environment in some other manner.

FIG. 50 is an axial cross-section of a motorized drum of anotherparticular embodiment of the present invention, wherein an extensionshell attachment 50560 is attached to the mounting ring 50510. In thisembodiment, the drum shell 50700 is fitted with an internally beveledchamfer and the extension shell attachment 50560 is fitted with a matingexternally beveled chamfer, referred to collectively as mating chamfers50450, by which the drum shell 50700 and the extension shell attachment50560 are drawn together by a plurality of extension clamping bolts50532 threading into the mounting ring 50510.

Axially inward of the mounting face 50512 is the mounting ring 50510.The mounting ring 50510 has a groove on the periphery of the outercircumference of its axially outward face. This groove is in directcontact with the spring ring 50511.

Axially inward of the chamfered end of the extension shell attachment50560 is a radially installed groove in which a spring ring 50531 isfitted. Axially inward of the spring ring 50531 is the clamp ring 50530.The extension clamping bolts 50532 are used to draw the clamp ring 50530toward the mounting ring 50510 thus causing the chamfer on the extensionshell attachment 50560 to mate coaxially under compression with thechamfer on the drum shell 50700, resulting in mating chamfers 50450,thereby transmitting the transaxial forces of the extension shellattachment 50560 into the drum shell 50700.

In summary, the foregoing is directed in part to:

eliminating the need for oil in the motor system, which poses a risk ofcross contamination in sanitary applications;

increasing the torque density of the motor within a fixed diameter andmotor length;

providing greater stability with variable loads;

transmitting core stator heat to the drum shell through via a gas withthe use of circumferential gas turbulence between the stator and therotor and between the rotor and the drum shell where it can be removedby the belt;

avoiding the need for additional position sensors to communicate therotor position to the power electronics with the use of magnets, in someembodiments, that are embedded in the lamination stack and thereby causea variation in magnetic flux around the circumference of the rotor,which variation can be detected by the power electronics that areconnected to the stator windings; and accommodating the deflectioncaused through belt pull.

Although the invention has been described in terms of specificembodiments and applications, persons skilled in the art can, in lightof this teaching, generate additional embodiments without exceeding thescope, or departing from the spirit, of the invention described herein.Accordingly, it is to be understood that the drawing and description inthis disclosure are proffered to facilitate comprehension of theinvention, and should not be construed to limit the scope thereof.

What is claimed is:
 1. In a motorized drum that has a drum shell havingan inner periphery and a central axis, a motor disposed within the drumshell, and a reducer for receiving rotary power from the motor anddelivering rotary power at a reduced rate to the drum shell at adetermined region of rotary power delivery, a mounting face systemhaving a mounting face arrangement that is configured to enable any of aplurality of attachable components to be attached to alter an overallaxial length of the motorized drum, said mounting face arrangement beingdisposed at an axial end of the motorized drum, the axial end beingdistal from the determined region of rotary power delivery where thereducer delivers power to the drum shell.
 2. The mounting face system ofclaim 1, wherein there is further provided a shaft that protrudesaxially outward from said mounting face arrangement and is accommodatedwithin the attachable component.
 3. The mounting face system of claim 1,wherein the mounting face arrangement accommodates an end lid.
 4. Themounting face system of claim 1, wherein the mounting face arrangementaccommodates axial attachment of an extension drum shell, said extensiondrum shell having an inner periphery.
 5. The mounting face system ofclaim 4, wherein the attached extension drum shell is configured to haveintegrated sprocket geometry for driving positively-engaged belting. 6.The mounting face system of claim 1, wherein said mounting facearrangement comprises: a spring ring having a predetermined crosssectional geometry disposed in a corresponding groove circumferentiallylocated on an inner periphery of the drum shell; a mounting ringdisposed on an axially interior side of the spring ring, within the drumshell; a clamp ring disposed axially exterior with respect to the springring; and one or more fasteners arranged to extend through the clampring for urging the mounting ring axially toward the spring ring.
 7. Themounting face system of claim 6, wherein said clamp ring is furtherattached to an extension shaft.
 8. The mounting face system of claim 6,wherein said clamp ring is further attached to an extension drum shell.9. The mounting face system of claim 8, wherein the drum shell isprepared with a bevel for engaging a mating geometry of the extensiondrum shell.
 10. The mounting face system of claim 7, wherein the drumshell is prepared with a bevel for engaging a mating geometry of saidextension shaft.
 11. The mounting face system of claim 6, wherein themounting ring is provided with a chamfer on the outer circumference onthe axially outward side for engaging the spring ring, whereby when theone or more fasteners through the clamp ring urge the mounting ringaxially toward the spring ring, the spring ring is urged to expandradially into its corresponding groove in the drum shell and distributetransaxial forces to the drum shell.
 12. The mounting face system ofclaim 6, wherein the predetermined cross sectional geometry of thespring ring is of a diamond shape.
 13. The mounting face system of claim6, wherein the predetermined cross sectional geometry of the spring ringis of a round shape.
 14. The mounting face of claim 6, wherein thepredetermined cross sectional geometry of the spring ring is of arectangular shape.
 15. The mounting face system of claim 6, wherein thespring ring is formed of a hardened metal having an aggressive texturefor biting into corresponding mating surfaces of the drum shell and theclamp ring.
 16. The mounting face system of claim 1, wherein theattached component is an attached shaft having a reduced overalldiameter relative to a diameter of the drum shell.
 17. The mounting facesystem of claim 16, wherein the attached shaft is configured toaccommodate any of a plurality of attachments.
 18. The mounting facesystem of claim 17, wherein the attachment is a sprocket for drivingpositively-driven conveyor belting.
 19. The mounting face system ofclaim 6, wherein the clamp ring is mounted within an extension drumshell with a second spring ring disposed in a corresponding groovecircumferentially located on the inner periphery of said extension drumshell between the mounting ring and said clamp ring.
 20. The mountingface system of claim 19, wherein the fastener is a bolt having a bolthead, and there is additionally provided a bolt holder that is attachedto the clamp ring on a side thereof opposite to the second spring ring,wherein the bolt head of the clamping bolt is captured between the boltholder and the clamp ring to prevent the bolt from falling out of saidclamp ring during installation.
 21. The mounting face system of claim19, wherein pretension is maintained on the fastener by operation ofwashers that have matching cam faces that communicate at a cam anglethat is larger than a thread pitch of the bolt.
 22. In a motorized drumthat has a drum shell having an inner periphery and a central axis, amotor disposed within the drum shell, a mounting face system having amounting face arrangement for facilitating the mounting of an accessoryto the drum shell, the mounting face arrangement comprising: a springring disposed in a corresponding groove circumferentially located on aninner periphery of said drum shell; a mounting ring disposed on anaxially interior side of said spring ring within said drum shell; aclamp ring disposed axially exterior to the spring ring; and a fastenerdisposed through said clamp ring for urging said mounting ring axiallytoward said spring ring.
 23. The mounting face system of claim 22,wherein said mounting ring is configured with a chamfer on an outercircumference on an axially outward side for engaging said spring ringwhereby when the fastener disposed through said clamp ring urges saidmounting ring axially toward said spring ring, said spring ring therebybeing radially expanded into a corresponding groove in an innerperiphery of the drum shell to distribute to the drum shell transaxialforces generated by the accessory to the drum shell.
 24. The mountingface system of claim 23, wherein said spring ring has a diamond-shapedcross-sectional geometry.
 25. The mounting face system of claim 23,wherein said spring ring has a substantially circular cross-sectionalgeometry.
 26. The mounting face system of claim 23, wherein said springring is formed of a hardened metal and is further provided with anaggressive texture for engaging with corresponding mating surfaces ofsaid drum shell and said clamp ring.
 27. The mounting face system ofclaim 23, wherein the accessory is a shaft having a smaller diameterthan said drum shell.
 28. The mounting face system of claim 23, whereinthe accessory is an extension drum shell.
 29. The mounting face systemof claim 28, wherein the clamp ring is mounted in said extension drumshell, and there is further provided a second spring ring disposed in afurther corresponding circumferential groove located on an innerperiphery of said extension drum shell, and between said mounting ringand said clamp ring.
 30. The mounting face system of claim 22, whereinsaid mounting face arrangement is situated on one end of the motorizeddrum, and is configured to facilitate attachment of the accessory, theaccessory being selected from the group of accessories consisting of anend lid, an extension drum shell, and an extension shaft.
 31. Themounting face system of claim 30, wherein there is provided an embossedspring band for forming a tolerance ring that facilitates attachment ofan end lid to said mounting face arrangement.
 32. The mounting facesystem of claim 30, wherein there is provided a central shaft thatextends axially beyond the drum shell so as to protrude past saidmounting face arrangement into the accessory.